Onion Production

Onion Production

The term "dry onion" is used to distinguish them from green onions, which are pulled while the tops are still green and usually before a large bulb has formed. Many field operations, such as land preparation, planting, and harvesting, can be custom hired, and most of the equipment for planting and harvest can be used for other crops.

The common dry onion (Allium cepa), a member of the Amaryllidaceae family, originated in mid-Asia in what is now northwestern India, Afghanistan, Tajikistan, and Uzbekistan. It was reported in the sixteenth century that onions were among the most common vegetables used at that time. They occurred in red and white varieties and were sweet, strong, or intermediate in flavor. The onion was introduced by the Spanish into the West Indies soon after their discovery. From there, onions were spread to all parts of the Americas and were grown by the earliest colonists and soon afterward by Native Americans. Relatives of onions include garlic, leek, chives, Welsh onion, and shallots. Most of the onions harvested in the United States are sold as fresh produce. In 2010, the United States produced more than 150,000 acres of onions with a value of almost $900 million.
Fresh-market onions are available in the northeastern United States from the first of July to the end of October. They are traditionally sold loose in bulk containers. Four basic marketing alternatives are available to the onion grower: wholesale markets, cooperatives, local retailers, and roadside stands.
In wholesale marketing, producers often contract with shippers to market and ship the onions for a predetermined price. If you do not use a contractor and ship your onions to a wholesale market yourself, your product will be subject to the greatest price fluctuations. Marketing cooperatives generally use a daily pooled cost and price, which spreads price fluctuations over all participating producers.

Local retailers are another possible market, but you must take the time to contact produce managers and provide good-quality onions when stores require them. Roadside stands (either your own or another grower's), and consumer-supported agriculture (CSA) and pick-your-own operations (to a very limited extent) may provide opportunities to receive higher-than-wholesale prices for your onions, but you may have some additional expenses for advertising, building and maintaining a facility, and providing service to your customers. With pick-your-own operations, you save on harvest costs, but you must be willing to accept some waste. Depending on your location, processors may or may not be a marketing option. Processors are less likely to contract with small acreage growers (those with less than 5 acres). For more information on marketing, consult Agricultural Alternatives: Fruit and Vegetable Marketing for Small-scale and Part-time Growers.
Site Selection
Onions should be grown on friable soils, which contain high amounts of organic matter and have good water-infiltration rates and good moisture-holding capacity. The soil should not be compacted, and the pH should be 5.8 to 6.6. Sandy loams and muck soils are often used for onion production. For sweet Spanish onion production, soils with low sulfur levels (below 40 ppm) are recommended.
Variety Selection
Bulbing of onions is primarily induced by photoperiod or day-length. Both long day and intermediate day onion varieties are recommended for in the northeastern United States. In addition, onions are classified by skin color (red, white, brown, or yellow), taste (sweet or pungent), and shape of the bulb (round, flat, or globe).
Recommended onion varieties for growers in the northeastern United States.
Planting Method Type Variety Days to Maturity
*indicates hybrid variety
Sets N/A Early Yellow Globe 90
Sets N/A Ebenezer 90
Sets N/A Southport Red Globe 90
Seeds/Transplants Storage Trailblazer* 103
Seeds/Transplants Storage Hendrix* 107
Seeds/Transplants Storage Fortress 110
Seeds/Transplants Storage Spartan Banner 80* 115
Seeds/Transplants Storage Vega* 125
Seeds/Transplants Sweet Spanish Alisa Craig 95
Seeds/Transplants Sweet Spanish Candy* 105
Seeds/Transplants Sweet Spanish Expression 105
Seeds/Transplants Sweet Spanish Spanish Medallion 110
Seeds/Transplants Sweet Spanish Exacta* 110
Seeds/Transplants Sweet Spanish Red Sky* (red bulb) 103
Seeds/Transplants Sweet Spanish Redwing* (red bulb) 115
Seeds/Transplants Sweet Spanish Mercury* (red bulb) 115
Planting and Fertilization
Onions can be started as transplants or sets. Transplants are seeded in the greenhouse 10 to 12 weeks prior to planting in the field. Because onions are a cool-season crop, they can be transplanted as early as mid-March. When producing transplants in the greenhouse, the plant tops should be trimmed to a 4-inch height to produce a stout, sturdy transplant. Sets are small dry onion bulbs produced the previous year. They can be planted later in the year than transplants and still produce a marketable crop.

Growers generally plant 75,000 to 120,000 onions per acre in single rows with 2 inches between plants in the row and 24 inches between rows. For large sweet or Spanish onions, the in-row spacing would be 4 to 6 inches between plants. If you are not limited by equipment space restrictions, multiple rows of onions (up to four) can be planted on raised beds covered with black plastic mulch. In this case, two drip tapes are placed 2 inches beneath the soil to facilitate production and harvest operations.

Fertilizer application rates should be based on an annual soil test. If you are unable to conduct a test (including a test for calcium), the recommended N-P-K application rates are 60-80-80 pounds per acre banded at planting or 120-160-160 pounds per acre broadcast prior to planting. For sweet onions, a spring application (early May) ocalcium or potassium nitrate should be sidedressed at 100 pounds per acre.
Pest Control
Weed control can be achieved with herbicides, cultivation, and a good crop-rotation system. Several preplant and postemergence herbicides are available for onions, depending on the specific weed problem and the stage of onion growth. If infestation levels are mild, early cultivation can minimize weed problems.
Insects can be a major problem in onion production. Onion maggots and thrips have the potential to reduce or destroy crops in any given year. Monitoring insect populations will help you determine when you should use pesticides and how often you should spray.

Several onion diseases can cause crop losses, especially downy mildew, purple blotch, and white rot. Many of these diseases can be prevented by using a good crop rotation system, high-quality soil with good air drainage, and disease-resistant onion varieties.
Many of the pesticides required for onion production are restricted-use pesticides and require a pesticide license to purchase. Pesticide applicator tests are usually administered at extension offices, so you should contact your local office for dates and times of these examinations. When using any pesticides in your enterprise, remember to follow all label recommendations regarding application rates and personal protection equipment (PPE) requirements. Also remember that any Worker Protection Standards (WPS) apply to the owner as well as to employees.

Harvest and Storage
Most dry onions are usually harvested when one-third to one-half of the tops have fallen over. Bulbs are generally pulled from the soil after being loosened with a disk. They are then topped approximately 1 inch above the bulb. To prevent rot organisms from entering the bulb, onions must be adequately cured (drying of the cut top or neck area) in the field, in open shade, or by artificial means before being placed in storage. Curing may require two to four weeks, depending on weather conditions. In high humidity and wet regions, onions are usually removed from the field for curing. To ensure that you are marketing a high-quality product, grade onions by size and color and check them for insect damage. Onions that are maintained at 32°F and 65 to 70 percent relative humidity can be stored for approximately one to eight months, depending on variety.

Environmental Impacts
In the normal course of operations, farmers handle pesticides and other chemicals, may have manure to collect and spread, and use equipment to prepare fields and harvest crops. Any of these routine on-farm activities can be a potential source of surface water or groundwater pollution. Because of this possibility, you must understand the regulations to follow concerning the proper handling and application of chemicals and the disposal and transport of waste. Depending on the watershed where your farm is located, there may be additional environmental regulations regarding erosion control, pesticide leaching, and nutrient runoff. Contact your soil and water conservation district, extension office, zoning board, state departments of agriculture and environmental protection, and your local governing authorities to determine what regulations may pertain to your operation.

Good Agricultural Practices and Good Handling Practices
Good agricultural practices (GAPs) and good handling practices (GHPs) are voluntary programs that you may wish to consider for your operation. The idea behind these programs is to ensure a safer food system by reducing the chances for foodborne illnesses resulting from contaminated products reaching consumers. Also, several major food distribution chains are beginning to require GAPs- and GHPs-certified products from their producers. These programs set standards for worker hygiene, use of manure, and water supply quality.

These practices require an inspection from a designated third party, and there are fees associated with the inspection. Prior to an inspection, you will need to develop and implement a food safety plan and designate someone in your operation to oversee this plan. You will need to have any water supply used by your workers or for crop irrigation and pesticide application checked at least twice each year. An extensive checklist published by the USDA Agricultural Marketing Service provides a good starting point for determining what may be needed at your operation. For more information about GAPs and GHPs, contact your local extension office or your state's department of agriculture.
Risk Management
You should carefully consider how to manage risk on your farm. First, you should insure your facilities and equipment. This may be accomplished by consulting your insurance agent or broker. It is especially important to have adequate levels of property, vehicle, and liability insurance. You will also need workers' compensation insurance if you have any employees. You may also want to consider your needs for life and health insurance and if you need coverage for business interruption or employee dishonesty. For more on agricultural business insurance, see Agricultural Alternatives: Agricultural Business Insurance.
Second, check to see if there are multi-peril crop insurance programs available for your crop or livestock enterprises. There are crop insurance programs designed to help farmers manage both yield risk and revenue shortfalls. However, individual crop insurance coverage is not available for all crops. If individual coverage is not available for what you grow, you may be able to use the AGR/AGR-Lite program to insure the revenue of your entire farm operation. To use AGR-Lite you must have five years of Internal Revenue Service (IRS) Schedule F forms. For more information concerning crop insurance, contact a crop insurance agent or check thePennsylvania crop insurance education website.
Finally, the USDA Farm Service Agency has a program called the Non-insured Assistance Program (NAP), which is designed to provide a minimal level of yield risk protection for producers of commercial agricultural products that don't have multi-peril crop insurance coverage. NAP is designed to reduce financial losses when natural disasters cause catastrophic reduction in production. NAP coverage is available through your local USDA Farm Service Agency office. The application fee for this program may be waived for eligible limited resource farmers.
Sample Budget
Included in this publication is a sample fresh-market onion production budget. This budget utilizes custom hire for most of the field work, which could be more economical for a smaller acreage. If farmers have their own equipment, they should substitute their costs for the custom hire. The budget summarizes the receipts, costs, and net returns of an onion enterprise. This sample budget should help ensure that all costs and receipts are included in your calculations. Costs and returns are often difficult to estimate in budget preparation because they are numerous and variable. Therefore, you should think of this budget as an approximation and make appropriate adjustments in the "Your Estimate" column to reflect your specific production and resource situation. These budgets are developed for one acre; however, your scale of production should be based on market considerations. More information on the use of crop budgets can be found in Agricultural Alternatives: Enterprise Budget Analysis.
You can make changes to the interactive PDF budget files for this publication by inputting your own prices and quantities in the green outlined cells for any item. The cells outlined in red automatically calculate your revised totals based on the changes you made to the cells outlined in green. You will need to click on and add your own estimated price and quantity information to all of the green outlined cells to complete your customized budget. When you are done, you can print the budget using the green Print Form button at the bottom of the form. You can use the red Clear Form button to clear all the information from your budget when you are finished.
You will need Adobe Acrobat Reader to use these forms. If you do not have this program installed on your computer, you can download a free version.
Sample Budget Worksheet
 Sample Onion Budget
Initial Resource Requirements
Land: 1 acre
Labor: 10 hours
Harvest labor: 200 hours
Production costs: $9,000-10,000
Capital: $400-500
 Tractor
 Mulch layer
 Irrigation system
 Boom sprayer